If you work in a more industrial sector, you face a different set of fire safety threats. It is somewhat challenging to find the precise statistics about what most commonly causes industrial fires. This is because what goes on in manufacturing plants and factories is highly variable.
Still, here are some common causes of fires in manufacturing plants you should keep an eye out for:
- ‘Hot work’ such as welding or torch cutting
- Overloaded electrical equipment
- Combustible dust and flammable liquids
In the US, between 2011 and 2015, 37,910 industrial fires happened, according to the NFPA. As a result, 16 civilians lost their lives, 273 civilians suffered injuries, and direct property damage resulted in a loss of $1.2 billion. There are many reasons and causes of Fires in Manufacturing Plants. If you’re a commercial property owner or an employee at an industrial or manufacturing property, you can prevent them by being aware of fire safety. It helps when you understand the risks that you surround you each day at work. Here are the top causes of industrial fires and explosions.
In food manufacturing, woodworking, chemical manufacturing, metalworking, and pharmaceutical manufacturing, and many other industries, combustible dust is an issue. People often overlook this fire hazard, but it can be highly deadly. Chemicals, metals, food, dyes, or non-hazardous small materials in larger pieces can become combustible once they turn into dust. The best way to combat combustible dust is to have a regular housekeeping regimen. It’s impossible to get rid of dust altogether, but the less, the better.
Hot work includes welding, torch cutting, brazing, burning, heating, and soldiering. These all pose fire hazards. Sparks and molten materials can get as hot as 1000ºF and can also travel up to 35 feet. Hot work can also ignite combustible dust. You can prevent industrial fires caused by hot work by training personnel thoroughly on the proper policies and procedures. Ensure that the area is clear of any flammable or combustible materials, including liquids, gases, and dust. Also, supervise the employees that are new to performing hot work.
Flammable Gases and Liquids
This cause is especially true for chemical plants. Industrial fires caused by flammable gases and liquids end up being very destructive and disastrous. You can stop this type of fire from occurring in the first place by being aware of the safety information of each liquid in your building. A material safety data sheet (MSDS) comes with these products. Store all liquids according to OSHA. You should also keep ignition sources far away from combustible materials and provide your employees with protective gear.
Performing monthly fire door inspections and fire extinguisher inspections will reduce the possible impact of a fire on staff, equipment and on buildings. Having fully operational fire fighting equipment at the correct locations and having clear egress for employees is a critical part of any fire safety plan.
Fire Extinguisher Barcode Inspection Software
Fire Extinguisher Barcode Inspection Software system can be used to manage monthly fire extinguisher inspections, annual inspections and 6 year and 12 year inspections and also general fire safety inspections. Allowing Managers to record safety observations while performing facility tours which can improve overall fire safety. A Fire Extinguisher Inspection Software system that can create corrective actions as a result of inspection failures and allocate these corrective active actions to the appropriate persons, with deadlines for resolution will greatly reduce the time, effort and cost of managing NFPA inspections. Implementing a Fire Extinguisher Barcode System, where users scan each fire extinguisher using a Mobile Fire Extinguisher Inspection Software App aids with compliance with NFPA and The joint Commission and other Authorities having Jurisdiction(ADJ’s) within Universities, Colleges, Hospitals, Medical Centers, Manufacturing, Oil and Gas and many other sectors.
Easy to Use – Fire Extinguisher Barcode System
IMEC Inspection Software is am easy to use fire extinguisher barcode system which will schedule, manage, track and report on any type of inspection, including Facility, Equipment, People etc. Use Cases include fire extinguisher barcode system, equipment or asset inspection system or facilities inspection software. When used as a fire extinguisher barcode system Inspections are performed via the Mobile app which is available on iOS, Android and Windows devices. The user identifies the inspection point by scanning a barcode, or picking from a list based on location. The Mobile App which is part of the fire extinguisher barcode system will then display the list of custom Forms or Checklists. The fire extinguisher barcode system inspections can be performed offline if no internet connection is available.
The IMEC Mobile Safety App can also be used as a Fire Door Inspection App and with the Web based flexible Forms Manager the solution can be used as a Fire Door Inspection Software Solution also. Fire Door Inspection Software is used is large facilities with large quantities of Fire Doors like Hospitals, Universities and also Cruise Ships.
Not Just A Fire Extinguisher Barcode System but a Complete Fire Life Safety Inspection Software Solution
IMEC Inspection Software can be deployed as a full Fire Life Safety Inspection Software solution that can be used to manage an organization’s full range of fire and life safety inspections. The IMEC Fire Life Safety Inspection Software can manage any type of inspection, use cases include Fire Doors, Fire Pumps, Eyewash Stations, Emergency Lights, Emergency Showers, Grease Traps, AED’s and many more. The IMEC Fire Life Safety Inspection Software can manage any type safety equipment or asset inspection. The user identifies the inspection point by scanning a barcode, or picking from a list based on location. The Mobile App will then display the list of custom Forms or Checklists. The solution can be used within Hospitals as a Hospital Inspection Software solution to manage all hospital inspections and Environment of Care Rounds. Hospital Inspection Software makes Daily, Weekly and Monthly Inspections more efficient and accurate. IMEC’s Hospital Inspection Software allows health care and facility managers to monitor the inspections across their entire organization to aid compliance and increase efficiency.
EH&S Inspection Software
IMEC’s EH&S Inspection Software can be used to manage any type of EHS Inspection and allows manager to record safety observations while performing facility tours which can improve overall workplace safety. This EH&S Inspection Software solution that can create corrective actions as a result of inspection failures for inspections performed using the Safety Inspection Software Mobile App. Corrective actions are allocated to the appropriate persons, with deadlines for resolution which will greatly reduce the time, effort and cost of managing compliance inspections. Implementing an EH&S Inspection software solution, where users using the Safety Inspection Software Mobile App can easily perform inspections in the field aids compliance, reduces risk and standardizes the inspection process within your organization.
Asset Inspection Management Software
IMEC’s Asset Inspection Management Software can be used to manage any type of Asset Inspection. This Asset Inspection Management Software solution can create corrective actions as a result of asset inspection failures for inspections. Corrective actions are allocated to the appropriate persons, with deadlines for resolution which will greatly reduce the time, effort and cost of managing compliance inspections. Implementing an Asset Inspection management software solution, where users using a Mobile App can easily perform inspections in the field aids compliance, reduces risk and standardizes the inspection process within your organization.
Lock Out Tag Out Software Solutions
IMEC’s Lock Out Tag Out Software Solutions allow a LOTO procedure to be defined for each piece of equipment that requires LOTO to be managed within the system. Equipment can be managed from both Mobile and Web App. Isolation points for the each piece of equipment are managed, images associated with both the piece of equipment and isolation points can be annotated to include energy source icon, arrows, sequence etc. Lock Out Tag Out Procedures can be authored using the Mobile App with version control and with an approval workflow. Lock Out Tag Out Procedures are executed using the Mobile App on any Smart Phone or Tablet. Lockout Tagout procedures are initiated by the user identifying the piece of equipment by either scanning QR Code or selecting the piece of equipment from a list. A complete history of completed Lockout Tagout Procedures is recorded. The status for the piece of equipment can be updated after LOTO is complete – Locked / Unlocked. An Audit option on the Mobile App allows a procedure to be reviewed without performing LOTO on the piece of equipment. Corrective Actions can be created for any Non-conformances or changes required recorded during the Procedure Review. Data Analytics within the IMEC Lock Out Tag Out Software Solutions provide machine downtime analysis to aid in operational efficiency and investment decisions.
IMEC Technologies provides Safety Management Software to increase worker safety and aid compliance. IMEC’s Safety Management Software will manage inspections and audits, provides hazard identification, incident reporting, management of corrective and preventative actions from generation to closure. IMEC provides lock out tag out software solutions that will allow users to create lockout tagout procedures using an intuitive Mobile App and Manage Lockout Tagout Procedures, also the Review and Execution of those Lockout Tagout Procedures using the Mobile App. Annual Lockout Tagout Procedures audits are conducted using a Mobile App. The Mobile Inspection App allow users to perform inspections and audits, for example the system can be used as a Fire Extinguisher Barcode Inspection Software system to manage monthly fire extinguisher inspections and general fire safety inspections and also to record safety observations and manage corrective actions, anywhere and anytime. The solution can be used as a fire extinguisher barcode inspection software system or life safety inspection system to aid compliance in Higher Education, Healthcare, Industrial and Commercial Organizations. Benefits from a Fire Extinguisher Barcode System include the elimination of paperwork and reducing the burden of compliance with regulations such as NFPA, The Joint Commission. The Mobile App can also be used as a Fire Door Inspection App and with the flexible Forms Manager the solution can be used as a Fire Door Inspection Software Solution also. Fire Door Inspection Software is used is large facilities with large quantities of Fire Doors like Hospitals, Universities and also Cruise Ships. The Incident Reporting App allows users to easily and quickly report incidents, hazards and near-misses, these are then sent to the appropriate people for action and are managed to closure. Web Apps provide features such as, setup, management, scheduling tools, analysis, reporting and dashboards etc with the ability to report incidents to government bodies such as OSHA and RIDDOR. HazMat T&T is a hazardous waste management software solution designed for Environmental Service Companies and companies who generate a large quantity of hazardous waste. The solution tracks hazardous waste from cradle to grave aiding compliance, providing accurate waste inventory, increasing waste handling efficiency, reducing risk and also helps manage waste costs. HazMat T&T Hazardous Waste Management Software can be deployed in a number of deployment scenarios, from Large Hazardous Waste Generators, tracking their hazardous waste at their site to Environmental Service and Waste Management Companies using it track and manage hazardous waste at transfer and disposal sites. For more information visit our website www.imectechnologies.com